• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
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    • 专利摘要:
    The present invention relates to a method and sorting system comprising movable carriages (10) interconnected by a hinge (19, 20) along a track (1) having sections at different elevation levels. connected by slopes (P) up and down, a control system (22) and thrust units (13, 24, 26) for advancing the carriages (10). Said push units (13, 24, 26) present on a slope are individually controlled by the control system (22) and are capable of delivering a complementary force (R) to avoid the tension experienced by the carriages (10) at the joints (19, 20) which would be due to the effect of the weight of articles (7) and carriages (10) present on this slope of the raceway (1).
    公开号:FR3017315A1
    申请号:FR1400380
    申请日:2014-02-11
    公开日:2015-08-14
    发明作者:Lorenzo Chierego；Attilio Soldavini
    申请人:CINETIC SORTING SpA；
    IPC主号:
    专利说明:

    [0001] Method and apparatus for training package sorters for installations with high level changes The invention relates to the field of equipment for the sorting of articles through sorting machines and more particularly those equipped with cross-belt carriages, or tilting trays, called tilt-trays. The parcel sorting machines and packages consist of carts connected together in an articulated manner to form a train that circulates in a loop on a path constituting a circuit. In general, the sorting machine completely occupies the circuit on which it rolls, and therefore it is itself also closed in a ring, forming a chain where the links consist of the carriages, at regular intervals. In particular, these sorting machines are used in the distribution sector to prepare orders for points of sale or directly to customers. They are also used in the postal and courier sector for parcels and parcels sorting, and these are the most interesting sectors for the present invention. Especially express couriers, because of the wider range of products processed, the large capacity required with article weights of up to 50 kg and cart travel speeds of up to 3 m / s, and because of the long and complex journeys of sorting machines.
    [0002] These sorting machine paths are necessary to serve the loading and unloading doors of the means of transport, and often also of the specific working surfaces, for example for the x-ray inspection of the packages or for the customs controls. The two most common technologies for sorting machines are cross-belt technology and tilt-tray technology. Each trolley is equipped with a sorting unit. This consists of an orthogonal conveyor in the direction of movement of the machine in the case of sorting machines of the cross-belt type. It takes the form of tilt trays in the case of sorting machines of the tilt-tray type. The orthogonal conveyor is activated during the reception of the object to be sorted and during the sorting at destination. The tray tilt-tray is loaded with the object to be transported, then it tilts in correspondence with the destination to sort the object. Along the way there are stations for the automatic loading of the objects to be sorted, and devices for collecting sorted objects, generally gravity chutes for accumulating sorted objects in the same direction so as to optimize downstream work for expedition. Let us briefly examine below the reasons why sorting machine installations working on large level changes, of the order of 8 meters or more, are often required for which the present invention offers design optimization solutions. in favor of component life and operating costs. In general, the facilities of sorting equipment provide machines to sort on the same plane, or with changes in level of the order of a few meters. In these cases, the loading level is at a reduced height, about 1 meter above the ground, for ergonomic reasons related to the presence of the operators who manually load the objects to be sorted on the automatic stations, by taking them from cages or crates.
    [0003] After the loading zones, the sorting machine generally climbs up to about 3 meters above the ground, basically for two main reasons. The first, to allow electric pallet trucks used to transport bulky or very heavy packages, which can not be processed by the sorting machine, to cross the building. The second reason is to be able to use simple gravity chutes to accumulate the sorted packets so as to limit the frequency of intervention of the operators, while optimizing the workload preparation for the shipment, for example for the loading of the packets sorted in cages for means of transport. However, there are some very important applications, for example in the large express carrier airport hubs, where it is necessary to have sorting machines capable of overcoming large differences of more than 8 meters to allow solutions adapted to the requirements of different work areas and with superimposed floors. In these mechanized installations, it is necessary for the sorting machine to ensure connections at height without harming the ground movement of the on-board containers (loading units) to unload the packages to be sorted and to load the packets intended for the flights. Moreover, it must not interfere with the movement of the pallet trucks for the connection between the unloading positions and the loading positions for the heavy and bulky packages that can not be handled by the sorting machine.
    [0004] In addition, in a facility of this type, there must be different specialized work areas for different tasks, which we enumerate briefly. Inspection areas with x-ray machines for safety: all packages from ground vehicles and intended for transport on airplanes must undergo fine inspection with X-ray inspection machines of varying degrees. For this the sorting machine offers sorting and recovery solutions. X-ray inspection areas for customs controls, and manual customs inspection areas for packages that are identified as having to pass this control. In addition, there are temporary storage and recovery areas for packages containing particular goods for which direct specialized control is required, or for which customs clearance is not yet available. In these cases, the sorting machine makes it possible to divert and distribute the identified packets in the various workstations, temporarily park them, and automatically resume the released packets. Finally there are also manual work areas for the repair of packets with damaged and illegible labels, or packages identified as having packaging problems or subject to problems of stability and inaccuracy in loading on the machine. sort. All these work areas require large areas, for the accumulation of packages and for ergonomic requirements related to the work of the operators. Practically, in order not to impede ground handling, suspended mezzanines are usually used, and often on several parallel levels, one above the other. It is then necessary that the different levels are served by the same sorting machine to sort and reload the packages, otherwise it would be necessary to face very complex solutions. The sorting machines used under such conditions of use are designed around oversized drive elements to deal with the heaviest packages acceptable on the course of the track. This oversizing is economically disadvantageous because the driving elements are under exploited most of the time. This also has a significant energy cost due to the power consumption of large unsuitable engines. One of the major constraints of the current sorting machines having high unevenness lies in the premature wear of the connecting members between the mobile carriages. The different physical constraints imposed by the changes of levels and the weight of the transported articles oblige the designers to over-dimension also the connecting members of the mobile carriages. This over-dimensioning of the connecting members weighs down the trolleys, which contributes to over-dimensioning the drive motors of the chain a little more. The present invention therefore aims in particular to overcome the aforementioned drawbacks, by providing equipment and a method allowing, in the zones of slopes, to limit the tensions and compressions which act and eventually damage the attachment systems between the mobile carriages. The present invention proposes to provide solutions optimally to make sorting machines able to overcome strong level changes.
    [0005] Thus, according to a first aspect, the subject of the invention is a sorting system comprising mobile carriages connected to each other by a hinge, along a raceway having sections at different elevation levels connected by climbing and lowering slopes, a control system and pushing units for advancing the carriages. Said thrust units present on a slope are individually controlled by the control system and are capable of delivering a complementary force to prevent the tension or compression experienced by the carriages at the joints which would be due to the effect of the weight of the articles. and trolleys present on this slope of the track.
    [0006] According to some embodiments, the sorting system further comprises one or more of the following characteristics, taken in isolation or in any technically possible combination: the sorting system has means capable of determining the weight of the articles placed on the mobile carts. the thrust units present on a slope of the raceway are equipped with an electromagnetic trip braking system. - The thrust units present on a slope of the raceway are equipped with motors having an electromagnetic brake. - The thrust units are controlled independently and can use friction or linear frictionless induction or linear contactless synchronous mechanisms. The invention also relates, in a second aspect, to a method for reducing the tension or the compression acting on the carriages of an article sorting system described above.
    [0007] The method comprises the following steps: the control system determines the value of the force required at each thrust unit on a slope to reduce the tension or compression at the joints due to the inclination of the slope and the weights of the trolleys and articles, the control system substantially adds this determined force to the force delivered by the thrust units. According to some embodiments, the method further comprises one or more of the following characteristics, taken in isolation or in any possible technical combination: to determine the value of the force required at each thrust unit present on a slope for reducing the tension or the compression at the joints due to the inclination of the slope and the weight of the carriages and articles, each article is assigned an average weight, determined statistically. - the weight of items placed on the carts is determined by the system and the weight of these items is taken into account to determine the value of the force. the force calculated by the control system is either positive in the case of a slope with positive inclination to limit traction on the joints, or negative in a slope with negative inclination to limit the pressure on the joints. in the event of stopping of the power supply of the thrust units, the activation of the electromagnetic brake of the thrust units placed on a slope cancels the tension or the compression on the joints of the carriages present on this slope. The features and advantages of the invention will appear on reading the description which follows, given solely by way of example, and not by way of limitation, with reference to the following appended figures: FIG. 1 is a schematic representation of a system cross-belt type sorting. - Figure 2 is a schematic representation of a loading area - Figure 3 is a schematic representation of mobile carriages of cross-belt type. - Figure 4 is a schematic representation of a drive system trolleys. - Figure 5 is a bottom view of a drive system of the carriages shown in Fig.4. - Figure 6 schematically shows the forces present on the carriages in a slope. - Figure 7 shows a hooking system trolleys. - Figure 8 is a partial view of a rolling track in a bend. - Figure 9 shows a control system connected to the thrust units. - Figure 10 is a graph that shows a synthetic example of the voltage encountered by a carriage along the path of the machine to sort. - Figure 11 shows schematically the forces exerted on the carriages on an upward slope. - Figure 12 shows schematically the forces exerted on the carriages on a downward slope. - Figure 13 is a representation of an implementation according to the invention with a first type of contactless thrust units. FIG. 14 is a representation of an implementation according to the invention with a second type of push units without contact; it comprises in the upper part a view from below of a part of the equipment and, in the lower part, a top view of a part of the equipment.
    [0008] In the following description, we refer specifically to the cross-belt type sorting machine, but the innovations of the present invention are also applicable to sorting machines, especially those of the tilt-tray type. Figure 1 shows part of a typical crossbelt sorting facility. It includes the sorting machine 1, automatic loading stations 2 for transferring the objects to be sorted on board orthogonal strip carriages of the machine, and the collection troughs 3 of the sorted objects at the various destinations. FIG. 2 shows in greater detail an example of automatic loading stations 2 designed to orient properly and to load onto carts 10 the packets 7 arriving from unrepresented unloading lines. The stations 2 consist of independent conveyor belts 4 controlled to give each pack 7 a trajectory which will lead it to be placed on the sorting unit 10 which has been assigned to it, where it will be loaded in continuity of movement, without undergoing any sudden deceleration. The loading path of the packet is determined according to information on the position, size and orientation of the packet obtained through an optical scanning barrier 5. In general, the station is provided with a system for identifying each packet through a tunnel 6 equipped with laser scanners, or cameras, to raise the addressing label placed on the package. This includes the barcode that identifies each package and the triage operations that result. Very often the tunnel 6 comprises a conveyor belt capable of determining the weight of the object 7 in transit and a system for measuring its volume. Figure 3 shows an example of a section of a cross-belt sorting machine. The carriages 10 roll on two parallel rails 11 through pivoting support wheels 16, while the inner side of the tracks 11 is used by the lateral guide wheels 17 for direction control. The carriages 10 are provided with a vertical blade 12 for receiving the thrust of power units (thrust units) friction distributed along the path of the machine to keep it in motion at the operating speed. The carriages are interconnected by a ball joint 19 and a hinge 20, shown in Figure 7, which allows relative movement between the carriages in all directions. Thus, the train of carriages, equivalent to a chain with regular steps, can rotate horizontally and vertically, to follow often very complex installations and adapted to the building, with changes in height. On the carriages 10 are installed orthogonal conveyor belts 8 which constitute sorting cells equipped with an individual motor, with the corresponding control, ready to receive the commands for activation and control of the speed of the motor coming from the control system. central 22 of the sorting machine. The band 8 is activated to actively receive the packets in loading phase, to carry out possible corrections of the positioning of the packets after the loading to improve the precision, and finally to sort the packets arrived at destination. There is provided, between the sorting cells, a closure board 9 which penetrates into the side of the adjacent cell so as to provide a closed surface even in the curves of the circuit, so as to prevent moving parts of the articles 7 cause mechanical interference during bends. As illustrated in Figures 4 and 5, the drive of the sorting machine is for example provided by friction thrust units 13 located along the path of the machine, in particular according to the technology resulting from the solution of patent EP1352859. The thrust unit 13 acts on the vertical blades 12 of the carriages 10 through two large counter-rotating wheels 15a and 15b opposite which act on both sides of the blade 12 of the carriage.
    [0009] The wheels 15a and 15b are pressed against the blade 12 by means of a spring (not shown). The pressure exerted is sufficient to ensure that the wheels can tangentially push the blade 12 without slipping to the applicable maximum torque value. Each wheel, 15a and 15b, is supported by an articulated arm, 151a and 151b, independent, so that the two wheels 15a and 15b can adapt to imperfections and misalignment of the blades 12. In addition the wheels 15a and 15b can move away from the blade in the presence of blade parts or deformed blades, overcoming the elastic reaction. This solution makes it extremely unlikely the case of mechanical interference dangerous to the operation of the machine.
    [0010] As shown in Figure 5, the wheels 15a and 15b are large and of great thickness, to ensure the continuous passage of the blades 12 without shocks and without noise. Thanks to the oblique cut of the blades 12 located under the carriages, the great thickness of the wheel allows the passage of the blades between the wheels is done without discontinuity: when the posterior end of a blade is about to leave the group of thrust, the front end of the successive blade has already engaged between the two wheels 15a and 15b.
    [0011] Each wheel, 15a and 15b, is activated by transmission belts (not shown) driven by a motor, 14a and 14b, synchronous high efficiency. The central control system 22 controls the motor in torque, regardless of speed, by limiting the maximum torque to the value below the skid limit determined by the elastic load of the wheel 15a and 15b on the blade 12. The belts transmission permit to set another maximum torque limit, necessary in the condition that a mechanical failure occurs at the motor or actuation. Take for example the braking torque exerted by a motor subjected to an internal mechanical blockage due to the breaking of a bearing. Even this engine failure can not interfere with the operation of the sorting machine, since the toothless parallel groove type transmission belts allow slipping when the torque exceeds the limit value set by the pre-load. The drive units or thrust units 13 are distributed along the path of the machine in a number adequate to provide redundancy, so that the operation of the machine to be sorted is totally tolerant of possible failures that could affect the clusters. 'training. As shown in FIG. 9, each actuation is controlled directly by the central control system 22 of the sorting machine. The latter executes, in centralized mode, a function for automatically adjusting the speed of the machine, by using the signals that are produced by a succession of photocells 21 which detect the advance of the blades 12 of the carriages 10, in order to obtain the Feedback information of the actual instantaneous speed of the machine. Centralized speed control consists of a proportional, derivative and integral algorithm, cyclically executed at regular time intervals. It outputs the adjustment command corresponding to the instantaneous torque value required, thus the total thrust required by the drive units. The torque command is communicated to the actuators of the drive motors in a cyclically transmitted address message, via the industrial computer network 23 for the real-time control of the instruments, or "fieldbus", by the control system 22. provided by the motors, 14a, 14b, and therefore the thrust on the blades 12 of the carriages is controlled by the actuator, by adjusting the current in the windings. As a general rule, the total thrust required is distributed equally among all the driving groups or thrust units 13. Therefore, the same instantaneous torque value required by the tuning algorithm is communicated to all the groups of thrusters. drive, or thrust units 13, so that the thrust values distributed throughout the machine are equal, and that there is no accumulation of tension in the chain constituting the machine to be sorted. The present invention exploits the possibility of the individual control of the thrust value provided by the driving units or thrust units 13 installed along the inclined sections P of the sorting machine, in order to be able to cancel partially or completely the value of the tension of the chain accumulated by the effects of the gravity which acts on the carriages 10 in the sloping sections. Thanks to this invention, it is thus possible to produce sorting machines capable of overcoming strong changes of level without this having to lead to strong oversizing and limiting the life of the components because of the strong alternating stresses along the path of the machine. Strong level changes result in very high values of the tension inside the articulated chain constituting the sorting machine. The forces and moments acting between the carriages are determined by the voltage values, and they change their value along the path from the highest level to the lowest level, creating strong alternating stresses that negatively influence the life of the components. , and so should be avoided. FIG. 6 illustrates the value of the tension T, or of the compression T, acting on the connection members between the carriages 10 due to the weight of the carriages 10 situated along an uphill or downhill path. For example, with a level change of a height H of 8 meters, if we consider a number N of carriages 10 present on the distance D having a pitch p of 0.7 meters and weighing a total weight W of 80 kg, of which the weight of a package weighing 15 kg placed on the carriage, a slope P of an angle a, and the gravitational acceleration of g = 9.81m / s2, the tension T takes the value of: T = Hx- = 8 x80X9.81 = 9140 N. p 0.7 The formula is the result of the following reasoning: F = W. sin at T = NxF, where F is the value of the tension or the compression resulting from a carriage, N = D p D = H sin has thus T = H x -wp These are very high values, which imply a large oversizing of the connection members between the carriages, and the inevitable reversals of the forces acting on the carriage along the path are such that they lead to a reduction of the service life by tiring the components. On the contrary, in the case of course without level changes, the sorting machine is stretched to a minimum value sufficient not to allow the reversal of the forces acting between the carriages in correspondence with the passage on the drive units or thrust units 13 .
    [0012] In a practical case of a sorting machine according to the prior art, a drive unit can exert maximum thrust on the carriage blade equal to 1000 N. Therefore, the tension of the articulated chain is normally provided around 1000 N, by correctly adjusting the pitch between the carriages, so that the tension between the carriages does not undergo a reversal in correspondence with the passage on a drive unit. It is obvious that, in case of a change of level of 8 meters, the carriages of the sorting machine according to the prior art would meet loads of an order of magnitude higher, and alternatively of alternating type in traction and in compression. In certain positions, the connection elements between the carriages would suffer from strong alternating bending moments. FIG. 10 shows in a synthetic manner a graph which provides on the ordinate the value of the voltage encountered by the connection members of a carriage along the path of the sorting machine, measured on the abscissa. It shows the comparison between the tension A acting on the carriage in a flat rolling sorting machine and the tension B in a machine where there are level changes of about 8 m. In the case of the flat sorting machine, the voltage A is indicated as a constant. In fact, there are brief transient changes, with variations within a range of 2000 N around the constant voltage value, which are not shown in the graph and which are due to the passage on the thrust units 13. We find this phenomenon, at a more or less marked level, for the thrust units placed on sloping circuit sections. In the case of a machine with height changes, when the carriage travels the uphill section, the tension B increases progressively because of the gravity which acts on the carriages which follow, up to a maximum value of about 10000. N, then it remains almost constant. Along the downhill section, the truck sees the tension reduce and then take negative values corresponding to the compression exerted by the weight of the carriages upstream on the downhill section. Various components of the truck are subjected to the effect of high voltage values. In correspondence with the turns in the vicinity of the rising or descending sections, as shown in FIG. 8, the angle formed between the carriages means that the tension causes a lateral force component acting axially on the articulation 19, 20 of Figure 7.
    [0013] High alternating axial loads on the joints affect the life of the joints, which are more tolerant of high radial loads. The axial force is proportional to the value of the tension, so it is obvious that it is advantageous to reduce the total value of the tension acting on the tie rods 19 and 20 of the carriages. In addition, as shown in FIG. 8, in correspondence with the turns, the lateral guide wheels 17 are subjected to compression against the side of the rail 11 with a value which is proportional to the tension. Compression of the lateral guide wheel 17 corresponding to the turns increases with the angle formed by the polygonal carriage in the turn, and is proportional to the voltage value. Depending on the radius of curvature used by the machine, the compression of the wheel 17 may be about 25% of the voltage value. If we consider the case of the carriage of the prior art sorting machine mentioned above, the lateral guide wheel 17 would be subjected to a pressure of 2500 N, a very high value which would greatly reduce the life of the coating and bearings. The tie rods 19, 20 of connection between the carriages are also subjected to alternating bending moments of value proportional to the tension in correspondence with the turns. Likewise, the pivoting support wheels 16 are subjected to a strong compression on the track or against the retaining device on the track, not shown in the figure, in correspondence with the positions where the slope P changes. In this case too, the compression value is proportional to the value of tension in the chain. Given the high frequency at which the wheels pass on the track, in the positions where the tracks are subjected to the strong compression exerted by the wheels, they are also subject to problems of fatigue life and also wear. The present invention allows solutions to cancel the tension caused by the gravity which acts on the carriages in the sections with a slope P. With these solutions, it is therefore possible to report the evolution of the tension, encountered by the carriage along the course, from a curve B to a curve A as shown in the graph of FIG. 10, whatever the level variation required for the sorting machine. The invention relates to the dynamic as well as the static behavior of the machine. Dynamically, the cancellation of the tension and its effects during the movement of the machine, or their strong reduction, makes it possible to avoid alternating charges which reduce the life of the components.
    [0014] In stationary conditions, with the unpowered sorting machine, it is also possible to eliminate tension or compression on the carriages so that it is not necessary to oversize these bodies to resist static forces. important. Therefore, to reduce the value of the tension or compression, the present invention proposes to have thrust units 13 along the rising and falling sections, controlled in torque with values capable of exerting forces capable of to cancel, or greatly reduce, the weight force acting on the carriages, and therefore the tension or the compression on the connecting members between the carriages. These thrust groups 13 are able to push the trolleys by exerting a controllable force, independent of the speed of the machine. The reduction of the tension makes it possible in a non-limiting manner to avoid over-sizing of the carriages and connecting members as well as to reduce the stresses acting on the wheels and on the articulations. It prevents the generation of alternating loads and bending moments which negatively influence the fatigue life of the components of the carriage 10.
    [0015] Thanks to the possibility of controlling one by one the actuations of the motors, it is possible to obtain constant forces acting on the blades 12 of the carriages 10 so as to oppose the effects of the weight force. Thus, it is possible to distribute several thrust groups 13 upwards and downwards, each to cancel the component of the force F of relative weight to a group of trolleys. It is necessary that each thrust group 13 can exert a controlled force independent of the speed of the machine. Indeed, it is necessary to compensate the components of the weight force, which do not depend on the speed of the machine, also during the transient time of starting the machine when the speed of the machine increases with a constant acceleration. Furthermore, it is obvious that in the downhill sections, to compensate for the weight force, the force exerted by the thrust units must have the same direction, but in the opposite direction to that of the speed of the machine, while in the uphill sections, the force required has the same directions and directions. To determine the required thrust value R for each group, the average value of the weight of a carriage can be used by considering it loaded with a package of average weight equal to 15 kg. In this way, it will not be possible, in general, to completely cancel the value of tension or compression, given the casuality of loading trolleys. However, the total value of residual voltage will be drastically reduced. The average weight of articles can be given following a statistical study of article 7 flows during the operation of the installation studied. The plant operator may also consider a distribution of package weights to calculate the average weight of a package.
    [0016] The average weight of the articles 7 can also be determined in real time by counting the weight of the articles present at a time t on the track 1. The weight of each article is given by the weighing belt of the tunnel 6. In case of absence of a weighing function, the tunnel 6 can be provided to optically capture the weight stated and indicated on the articles, or to obtain this information from a database after identification of the articles. On the other hand, the invention makes it possible to totally cancel the value of tension or compression by modulating the thrust of groups 13 as a function of an algorithm knowing the effective weight of each carriage 10 present in the sloping section P. It is already very common, in packet sorting applications, for the weight of each object 7 loaded on the sorting machine to be determined during the loading phase and in particular when passing over the weighing belts at the level of the tunnel 6. where the weight of the object possibly present on the carriage is known, the control system 22 of the sorting machine knows at every moment the position of each carriage in correspondence with the sloping portions P and also the effective weight of each carriage 10. It is thus possible to calculate the value of the required force R for each drive group located in the sloping section P necessary to totally cancel the voltage value or the compression due to the effect of gravity acting on the carriages, even in the unlikely situations where a lot of heavy packages would be on the carriages of the same section of sloping road. In this case, the tension or compression is constant regardless of the level change requested to the sorting machine. Its representation in the diagram of FIG. 6 would be identical to that of the voltage A corresponding to a horizontal circuit.
    [0017] Figures 11 and 12 show the implementation of the solution. In FIG. 11, which represents a climbing section, the drive units 13 receive a torque command which generates a thrust corresponding to a complementary force R in the same direction and in the same direction as the movement of the machine, in order to cancel the components parallel to the inclined plane and generated by the weight force W acting on the groups of carriages 10. FIG. 12 represents a descending section. In this case, the driving units or thrust units 13 receive a torque command which generates a thrust opposite to the running direction of the sorting machine, such that it cancels the weight force components along the plane. inclined. This is possible, as already said, when the motors of the thrust groups 13 are controlled in torque, regardless of the speed and direction of rotation.
    [0018] The following nonlimiting example will make it possible to better understand the different forces in the presences shown in FIGS. 11 and 12. A sorting machine having a level change of 8m with a slope of 12 ° circulates 48 mobile carriages 10 distant from each other. a step of 0.8m on the slope which is 38.4m long. The weight of each carriage 10 is 85kg including the weight of the article 7 transported. Following the formula previously mentioned F = W. sin has the force F of each carriage is equal to 17.6kg. The voltage generated at the top of the slope is equal to 17.6 x 48 trolleys = 845kg, in the absence of the invention. In one implementation of the invention in the example above, we choose to install 24 thrust units 13 in the slope. Thus, each thrust unit has to manage the weight of 2 trolleys located on the slope. The ratio trolleys 10 on thrust units 13 is not limiting and can be modified according to the technical constraints supported by the thrust units 13. Assuming for example that the weight of the trolleys 10 is constant, each thrust unit will have to generate a complementary R force of 2x17.6kg or 35.2kg to compensate for the tensions due to gravity. In the case of exact knowledge of the weight of each carriage, the force R delivered by the thrust units 13, to cancel the total tension, is adjusted dynamically. In the case of a descent identical to the above parameters, illustrated in FIG. 12, each thrust unit 13 in the slope develops a force R which compensates for the sum of the gravity forces applied to the carriages supported by this unit. thrust. In the example of FIG. 12, this complementary force R is equal to 2xF with the assumption that F is constant regardless of the carriage 10. In this case, the force R is generated at the opposite of the direction of the Runway 1. The thrust units 13 are able to generate this force R, requested by the control system 22, regardless of the speed and the running direction of the sorting machine. The dynamic behavior, that is the cancellation of the tension caused by the gravity during the movement and operation of the sorting machine by the properly arranged and controlled thrust groups, has been considered until now. Consider now the solution for the stationary aspect, when the sorting machine is stopped and there is no power supply, or with the machine in motion when the sudden interruption of the power supply occurs. because of the intervention of the emergency circuits or because of problems of distribution of electricity. In case of absence of power supply, the actuations of the thrust groups 13 are no longer able to exert the forces necessary to cancel the voltage as described above. There would therefore be in this case a maximum voltage value determined by the gravity acting on the carriages as static load. In addition, in case of heavily unbalanced loads, when the sorting machine stops in an emergency in the condition that there are many heavy packages on the carts in the uphill section, there is a strong constraint on the pivoting groups support wheels 16, due to the tendency of the sorting machine to go backwards. So, even if the dynamic case had been solved, the stationary case would in any case require an over-dimensioning of the carriages and corresponding components to be able to withstand static loads influenced by gravity.
    [0019] The invention also eliminates the stationary voltage due to gravity, also in the case where the sorting machine is no longer electrically powered. The solution proposed by the present invention provides that the motors of the thrust groups 13 located on the sloped sections are equipped with electromagnetic brakes activated de-excitation.
    [0020] These brakes are commonly available as engine accessories. They essentially take the form of a friction brake disc, which is kept separate from the motor rotor by a solenoid where an electric current passes. In the event of a fall in the supply voltage of the actuators, the solenoid no longer opposes the force exerted by an elastic element which presses the brake disc against the rotor.
    [0021] When braking the motors, friction forces are created which act on the blades of the carriages, which are greater than the forces produced by the motors in the active phase, and which are always of direction and direction contrary to the movement of the machine. , and able to completely compensate the components of the gravity acting on the carriages 10, which therefore cancels the voltage value. It is also possible to use electromagnetic release brakes disassociated from the engines of the thrust units 13. Using standard configurations of the crossbelt conveyor belts, the inclination limit of the slopes is generally about 12 ° because of the stability of the objects transported. This maximum inclination can be exceeded by adding means of stabilization of the transported articles. Assuming that the exact weight of each article 7 loaded on the carriages 10 is known and is used, according to the invention, to fully compensate the tension or the compression, there is no acceptable limit height for the conveyor belt. On the other hand, in the case where the weight is not exactly known and a mean weight is used to determine the force R compensating the tension or the compression, there will be a maximum theoretical height which will be related to the difference between the actual weights of the articles and their estimated weights and the general characteristics of the machine, in particular the mechanical strength of the connecting members between the carriages. Take the example of an average article weight of 15kg and a maximum item weight of 50kg. In practice, the maximum height achievable, and already substantial, will be about 16 m if one places oneself in the worst case where all the items 7 present on the slope have a weight of 50kg, taking into account the technical characteristics of a trolley typical of a cross-belt sorting machine. The above description of the solutions relating to the present invention refers to sorting machines of the cross-belt or tilt-tray type or to other assimilable machines, consisting of a chain where the links are carriages with the corresponding drive units or thrust units 13 based on friction articulated wheels. Naturally, this solution also applies to other sorting machines with other types of drives, provided that they are distributable along the path of the sorting machine and allow to be able to exercise propulsion forces or directly controllable braking. Different technologies are available, such as linear non-contact induction, linear non-contact synchronous, while maintaining the possibility that the thrust of each group can be controlled regardless of the speed of the machine to sort. Magnetic induction thrusters, shown in FIG. 13, can be used, for example, capable of pushing vertical aluminum plates located under the trolleys without contact. In the most common version with opposite stators 24, the blade 25 located under the carriages passes into a narrow cavity between the stators. The stators are powered by a three-phase alternating voltage, and the stator windings are connected so that the three-phase voltage produces a magnetic field migrating along the direction of movement of the machine. The magnetic field, which passes through the blade 25 at a speed greater than that of the blade 25, induces currents therein which create secondary magnetic poles, so that the blades 25 of the carriages 10 are driven by the migrating magnetic field of the stator 24. , to oppose the variations of the magnetic flux in the conductive paths of the blades. In this way, while the blades 25 of the carriages 10 pass into the cavity of the stators 24, they are subjected to a propulsive force whose value can be adjusted by varying the frequency of the three-phase voltage in the stators, to vary the difference between the speed of the migrating magnetic field and the speed of the blades 25 of the carriages 10. Thus, by using these propellant groups 24, it is possible to use the solution according to the invention, in a manner similar to that described above, to individually control the drive units or thrust units 24, and obtain variable thrust values as required to adjust the speed of the machine to be sorted, or constant thrust values, in correspondence with the groups installed on along the slopes, to generate forces that oppose the components of the gravity forces acting on the carriages 10, so as to cancel the value of tension or compression in the chain constituted by the carriages 10. For the same purpose, it is possible to use other types of induction thrusters which have been introduced recently on the market, which differ from the preceding types by their greater efficiency. because the migrating magnetic field is generated directly by the rotation of two plates provided with alternating magnetic poles between which pass the conductive strips of the carriages. It is also possible for the present invention to use the synchronous linear drive for the sorting machines, another system for the non-contact drive. Shown in FIG. 14, the synchronous linear drive comprises permanent magnets arranged in alternating magnetic poles and at regular intervals under the carriages 10, driven by the magnetic field produced in the stator windings 26. The ground propulsion unit 26 comprises sensors for determining the instantaneous position of the magnets 27 located beneath the carriages, so that the operation of the synchronous motor can generate propulsive or braking forces of controllable intensity, as required by the invention. The use of linear induction thrusters 26 or linear synchronous thrusters, arranged on the inclined and properly controlled sections, makes it possible to actively compensate the components of the gravity forces acting on the carriages, and thus to cancel the value of the tension. or compression only when the sorting machine is electrically powered. To reduce the static forces generated by gravity when the sorting machine is not powered, brake wheels (not shown) are added to the linear power units located on the sloping sections. The braking wheels are preloaded so as to act on the carriages 10 or on the blades of the carriages 25, and are provided with electromagnetic brakes activated in deexcitation, as is done more simply in the solution with the drives of the sorting machine shown. in Figures 4 and 5.30
    权利要求:
    Claims (10)
    [0001]
    CLAIMS1) A sorting system comprising movable carriages (10) interconnected by a hinge (19, 20) along a track (1) having sections at different elevation levels connected by slopes ( P) of raising and lowering, a control system (22) and pushing units (13, 24, 26) for advancing the carriages (10), characterized in that said thrust units (13, 24, 26 ) present on a slope are individually controlled by the control system (22) and able to deliver a complementary force (R) to avoid the tension or compression experienced by the carriages (10) at the joints (19, 20) which would be due to the effect of the weight of articles (7) and carriages (10) present on this slope of the raceway (1).
    [0002]
    2) sorting system according to claim 1, characterized in that it comprises a system (6) capable of determining the weight of the articles (7) placed on the mobile carriages (10).
    [0003]
    3) Multi-level elevation sorting system according to claim 2, characterized in that the thrust units (13, 24, 26) present on a slope (P) of the raceway (1) are equipped with an electromagnetic trigger braking system.
    [0004]
    4) multi-level elevation sorting system according to claim 3, characterized in that the thrust units (13, 24, 26) present on a slope (P) of the raceway (1) are equipped with motors having an electromagnetic brake.
    [0005]
    5) multi-level elevation sorting system according to claim 1, characterized in that the thrust units (13, 24, 36) are independently controlled and can use linear friction or linear induction or linear contact mechanisms without synchronous contact.
    [0006]
    A method for reducing the tension and the compression acting on the carriages (10) of an article sorting system (7) as described in the preceding claims, characterized in that the control system (22) determines the value of the force (R) required at each thrust unit (13, 24, 26) present on a slope (P) to reduce the tension or the compression at the joints (19, 20) due to the inclination of the slope and the weights of the carriages (10) and the articles (7) and substantially add this to the force delivered by the thrust units (13, 24, 26).
    [0007]
    7) Method according to claim 6, characterized in that, to determine the value of the force (R) required at each thrust unit (13, 24, 26) present on a slope (P) to reduce the tension or compression at the joints (19, 20) due to the inclination of the slope and the weight of the carriages (10) and articles (7), each article (7) is assigned a mean weight, determined statistically.
    [0008]
    8) Method according to claim 6, characterized in that the weight of the articles (7) placed on the carriages (10) is determined by the system (6) and in that the weight of these articles is taken into account to determine the value of the force (R). 15
    [0009]
    9) Method according to claim 6, characterized in that the force (R) calculated by the control system (22) is positive in the case of a slope (P) with positive inclination to limit traction on the joints ( 19, 20), is negative in a slope (P) with negative inclination to limit the pressure on the joints (19, 20). 20
    [0010]
    10) A method according to claim 6 characterized in that, in case of stopping the power supply of the thrust units (13, 24, 26), the activation of the electromagnetic brake push units placed on a slope (P ) cancels the tension or compression on the joints (19, 20) of the carriages (10) present on this slope. 10
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    同族专利:
    公开号 | 公开日
    CA2938708A1|2015-08-20|
    JP6416936B2|2018-10-31|
    US20160355349A1|2016-12-08|
    FR3017315B1|2016-03-04|
    AU2015217704B2|2019-03-21|
    KR101924928B1|2019-02-27|
    WO2015121306A1|2015-08-20|
    CN105980273B|2018-10-09|
    KR20160119102A|2016-10-12|
    JP2017507871A|2017-03-23|
    CN105980273A|2016-09-28|
    CA2938708C|2019-06-11|
    US9688477B2|2017-06-27|
    AU2015217704A1|2016-08-18|
    EP3105155A1|2016-12-21|
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    法律状态:
    2015-01-15| PLFP| Fee payment|Year of fee payment: 2 |
    2015-11-26| PLFP| Fee payment|Year of fee payment: 3 |
    2015-12-18| CD| Change of name or company name|Owner name: FIVES INTRALOGISTICS S.P.A., IT Effective date: 20151117 |
    2017-01-24| PLFP| Fee payment|Year of fee payment: 4 |
    2018-01-23| PLFP| Fee payment|Year of fee payment: 5 |
    2020-01-22| PLFP| Fee payment|Year of fee payment: 7 |
    2021-01-20| PLFP| Fee payment|Year of fee payment: 8 |
    2022-01-19| PLFP| Fee payment|Year of fee payment: 9 |
    优先权:
    申请号 | 申请日 | 专利标题
    FR1400380A|FR3017315B1|2014-02-11|2014-02-11|METHOD AND DEVICE FOR DRIVING PARCEL SIEVES FOR PLANTS HAVING HIGH LEVEL CHANGES|FR1400380A| FR3017315B1|2014-02-11|2014-02-11|METHOD AND DEVICE FOR DRIVING PARCEL SIEVES FOR PLANTS HAVING HIGH LEVEL CHANGES|
    CA2938708A| CA2938708C|2014-02-11|2015-02-11|Method and device for driving parcel sorters for installations facilities having considerable changes in levels|
    KR1020167022001A| KR101924928B1|2014-02-11|2015-02-11|Method and device for driving parcel sorters for installations facilities having considerable changes in levels|
    US15/117,385| US9688477B2|2014-02-11|2015-02-11|Method and device for driving parcel sorters for installations facilities having considerable changes in levels|
    EP15703782.1A| EP3105155A1|2014-02-11|2015-02-11|Method and device for driving parcel sorters for installations facilities having considerable changes in levels|
    CN201580007897.3A| CN105980273B|2014-02-11|2015-02-11|For for the method and apparatus of the device drives parcel sorting machine changed with very big height|
    JP2016568134A| JP6416936B2|2014-02-11|2015-02-11|Method and apparatus for driving a parcel sorter for equipment having significant level changes|
    PCT/EP2015/052882| WO2015121306A1|2014-02-11|2015-02-11|Method and device for driving parcel sorters for installations facilities having considerable changes in levels|
    AU2015217704A| AU2015217704B2|2014-02-11|2015-02-11|Method and device for driving parcel sorters for installations facilities having considerable changes in levels|
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